GDM Technics – Pioneering Lost Foam Casting Training
Lost Foam Casting (LFC) offers high precision, cost-effectiveness, and the ability to produce complex geometries, making it an ideal choice for modern foundries. Since the early 2000s, Indian foundries explored LFC technology by visiting plants in Japan and China, yet they struggled to adopt the process widely due to a lack of operational understanding and an absence of a trained workforce.
GDM Technics identified this gap and took proactive steps to bridge the knowledge divide. Leveraging its extensive hands-on experience with the vLFC molding process and insights gained from working with the Chinese Technological Association of LFC and VPC, GDM Technics transformed foundry operations across India by empowering teams with technical expertise.
GDM Technics addressed the challenges of skill gaps and reluctance among engineers by introducing a Three-stage On-site Training Model.
This model provided:
- Hands-On Process Orientation – Training fresh engineers and technicians in the Whiteside, Yellow-Side, and Backside areas.
- In-Depth Technical Training – Explaining process logic, reasoning, and outcomes to ensure a comprehensive understanding.
- Follow-Up and Performance Evaluation – Conducting multiple follow-ups to reinforce knowledge and refine skills over time.
By implementing this structured training model, GDM Technics enabled foundries to adopt Lost Foam Casting technology seamlessly, improve operational efficiency, and enhance workforce competency, ultimately achieving higher profits and successful high-precision castings.
Challenges faced by Foundries in Adopting Lost Foam Casting
1. Lack of Operational Understanding: Although many Indian foundrymen witnessed the benefits of Lost Foam Casting during their visits to Japan and China, they struggled to grasp the techno-commercial advantages. This lack of knowledge prevented them from transitioning to LFC technology effectively.
2. Shortage of Trained Manpower: Foundries faced a critical shortage of skilled manpower. Even seasoned engineers hesitated to implement LFC due to unfamiliarity and reluctance towards the modern process. Without “on-the-job training” and regular reviews, they couldn’t gain the confidence required to operate efficiently.
Quantifiable impact of GDM Technics' Training
This structured approach delivered outstanding results:
- Various foundries across India adopted vLFC more confidently and successfully.
- Engineers and technicians gained the skills to manage complex lost foam operations independently, adding significant value to a lost foam foundry.
- Casting defects have been reduced significantly, enhancing quality and profitability.
Our Esteemed Clients - Lost Foam Casting Foundries
How can GDM Technics help you in Lost Foam Casting Equipment and Turnkey Projects
GDM Technics goes beyond delivering Lost Foam Solutions. GDM Advantage ensures that foundries achieve operational success by transferring deep process knowledge and technical skills, which are crucial in making the Lost Foam Casting project successful.
Contact GDM Technics today for a consultation and learn how our on-site training and turnkey solutions can help your team deliver superior castings.
Email: steel@gdmtechnics.com
Ph: +91-9200258915
GDM Advantage
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